原文
原始链接: https://news.ycombinator.com/item?id=41310384
金属在轧制或锻造等过程中经历冷加工,由于加工硬化而导致屈服强度增加。 然而,过度还原或在低温下进行该工艺可能会导致材料破裂。 其背后的原因是加工硬化集中应变,使材料在达到屈服点时更容易失效。 当材料无法再塑性变形而不导致断裂时,就会发生这种情况。 金属加工后,需要进行称为退火的热处理,以减少内部应变并恢复延展性。 与未硬化状态相比,加工硬化使金属更容易破裂。 此外,晶粒取向会影响所得金属产品的机械性能,尽管最佳取向的方向根据具体材料和条件而变化。 各种热处理会导致晶粒结构发生变化,从而影响金属的整体性能。 冷锻、表面硬化和淬火通常会增加裂纹的倾向,而喷丸有助于防止裂纹萌生。 轧机限制了每道次的压下量,并且需要在材料变得过于脆之前进行后续热处理。 热锻保留了获得的晶粒结构后奥氏体相。 其他类型的热处理可以保留一些初始晶粒结构并提供其他好处。
disclaimer: i don't have a relevant technical reference handy, and i'm far from an expert on the area, which is vast, and i recognize you know things i don't about it. still, i do spend a lot of time reading papers with metallurgical micrographs in them†, and i think i figured out the answer to your question many years ago, so i will explain my understanding
except for the part about grain orientation, anyway
> In every rolling mill I've been in, there is a limited amount of reduction per pass through the mill, after which the metal needs to go for thermal treatment to be annealed to remove all the cold work. Every time you anneal the material, you completely resets the elongation (internal plastic strain) and strengthening due to work hardening. If they do too much reduction in one pass or at too low of a temperature, it cracks the material and makes it weaker.
as i understand it, this is exactly right, but you say it as if it's contradictory. strain hardening increases the yield strength of metal (by making it yield). it can also change the tensile strength, but to a much smaller degree. when the metal can no longer handle stress by yielding, in particular by yielding in a way that produces further work hardening, so that the yield is distributed over the metal rather than being concentrated wherever it starts, it cracks. that's why strain hardening metal makes it more prone to cracking. in general, a given metal is more prone to cracking when you harden it, whether you harden it by cold forging, case hardening, or quenching. (peening is the exception; it inhibits crack initiation by a different method.)
https://en.wikipedia.org/wiki/Work_hardening has an overview that talks about how this phenomenon can be either desirable or undesirable
the change in yield strength from cold working can be quite large, a factor of 4 or so. it doesn't change the ultimate tensile strength much (or at all in the case of your wire rope), but there are a lot of cases where what you care about is the yield strength, not the uts, because if the part yields by more than a tiny amount, it is out of tolerance and has therefore failed
(with respect to a36 steel, elongation at break, and wire rope, this is a minor detail, but it's possible to elongate it somewhat more through rolling than you can through wire-drawing. but you are certainly correct that you cannot elongate it 100×, and wire rope is mostly made by drawing, not by rolling.)
there are different kinds of heat treatment, but the most common kind for steel involves a phase transition to austenite and back, which does indeed destroy the entire grain structure of the steel, losing any potential advantage of forging, precisely as you say. i'd think this would also be mostly true for hot-forging, where steel is forged while still austenitic; the relevant grain structure for strength will be the one that the steel acquires when it leaves the austenite phase. there are other kinds of heat treatment (more commonly used with things like aluminum) that don't involve fully recrystallizing the metal, and i would expect some grain structure to survive those
probably none of that is telling you anything you don't already know, but perhaps it's a different way of thinking about the things you know that explains the apparent contradictions
as for which direction i would expect grain orientation to make things strongest in, i really have no idea at all
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† last night, for example, i read https://www.mdpi.com/2075-4701/8/2/91/pdf and https://www.jstage.jst.go.jp/article/jjspm/63/7/63_15-00089/..., but also parts of https://pure.tue.nl/ws/portalfiles/portal/1584410/617544.pdf, http://www.diva-portal.se/smash/get/diva2:1352113/FULLTEXT01..., https://yadda.icm.edu.pl/baztech/element/bwmeta1.element.baz..., https://www.imerys.com/public/2022-03/Specialty-Carbons-for-..., and https://backend.orbit.dtu.dk/ws/portalfiles/portal/200743982..., but i was maybe on a bit of an atypical metallurgy bender. none of these are more than marginally relevant to the questions at hand of forging, strain-hardening/work-hardening, and grain structure orientation