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| It's math time, let's look what wikipedia say about electric arc furnace:
- 1.44 gigajoules (0.4MWh) is required for 1 ton of steel. In theory. - 300T of steel needs 132 MWh, and a "power-on time" (the time that steel is being melted with an arc) of approximately 37 minutes. ---- wikipedia end ----- From https://ourworldindata.org/grapher/electricity-prod-source-s...: total world electricity from renewable was 10,700TWh in 2021. 11,600 TWh in 2023. 1.5 billions (metric) tons of crude steel were produced in 2023. 30% of it by electric power. ------------------------ (A) Let's assume that 20% of those 30% already come from renewable (which is not the case, anyway). 30x20% is 6%. It means 24% of the 1.5 billions tons are looking for renewable. It means 360 millions of tons needs its green energy. It means we need to find 360 millions x 0.4MWh = 144 TWh. If we don't assume (A), we get 152 TWh. It means we need to dedicate ~1.5% of renewable worldwide energy to replace 24% of crude steel "e-production". In theory... We observed +5% of renewable energy production worldwide. If we wanted to make the steel *production* go green (1.5*3.33 = 5%), in theory it could be possible in one year...in theory. Tbh, I expected a more crazy conclusion. I'm quite sure the number is off by more than 10% though. But even if it was off by 100%, it would mean it's possible in 2 years. On a side note: it's useless anyway if those 5% are not coming with a decrease of 5% of coil&gas consumption. Which is not what's happening... Feel free to redo the math, I can make a mistake! |
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| Probably because the base is changing fast enough that it’s hard to compare percentages of the total population over time. Geometric growth is kind of hard to follow. |
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| Wind and solar supplied 12% of global electricity in 2022 up from 10% in 2021 and things are still accelerating. You can’t keep this kind of growth rate up for long before things change. https://www.cnbc.com/2023/04/12/wind-and-solar-generated-a-r...
Your capacity factor numbers are also off ex: 29.7% capacity factor averaged over 3 years https://en.wikipedia.org/wiki/Mount_Signal_Solar. Thermal is also much lower than your suggesting. China the world’s #1 coal consumer has capacity factors under 50% because they are using them for load following. France’s nuclear averaged ~70% for years for similar reasons. It’s only where the there’s excess natural gas and minimal solar/wind that thermal can keep high capacity factors but that’s becoming rare. |
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| I’m saying your range was incorrect and it only takes one example to show that. But here’s another 32.3% using single axes tracking: https://en.wikipedia.org/wiki/Mesquite_Solar_project. I can go over 35%, but the point’s clear. In the real world roughly half of grid scale solar power is generated from plants over 25% capacity factors and sub 15% is mostly just outdated solar thermal or very poor locations only in use because of subsidies. https://emp.lbl.gov/pv-capacity-factors
Thermal power plants pay for fuel and therefore real world capacity factors are lower as renewable generation increases. I could point to many coal power plants in the 40-50% range, but that feels pointless. Anyway, rooftop solar isn’t representative of the grid scale solar because it’s doesn’t use ideal angles for the latitude let alone 1 or 2 axis tracking. It’s also frequently shaded by trees etc. People trying to make money selling at wholesale prices just care more about efficiency than someone offsetting retail electricity rates. |
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| i didn't know what ahi said (that minimills already depend on cheap off-peak power) but intuitively i would expect an arc furnace to be pretty cheap compared to the power it uses; it's just a water-jacketed chamber lined with castable refractory with a lid with three big carbon electrodes lowered through it, and all of those are cheap materials and low-precision (tight tolerances won't withstand white-hot flaming steel for long). the machinery is large and heavy, but only in proportion to the volume of material it processes. the electrical energy consumption, on the other hand, is comparatively enormous
(admittedly maybe the capex for running the power lines to the facility is significant, but in the same proportion to the cost of the energy used as running transmission lines anywhere else) there's a nice video illustrating the process at https://www.youtube.com/watch?v=T1CJ5NPW8MU. don't be alarmed, the part that looks like a major industrial accident is just what happens normally when they turn it on. a more detailed documentary with explanations, though unfortunately of an atypically large arc furnace, is in https://www.youtube.com/watch?v=eZRuVEfxIVI in that particular case they say it runs 24/7 |
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| there's some footage in the documentary i linked of coordinating the usage with their local grid before turning the arc furnace off for half an hour (because the next load of scrap was delayed) |
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| it's good that you're starting to learn some of the basics of how real-time energy markets work, but most of the things you have said are unfortunately nonsense |
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| oddly enough, that's what i thought about your now-deleted misconception-filled comment, but i thought maybe it was worthwhile to try to engage positively
guess i failed at that |
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| tripling capex vs. productivity, yes, but maybe if capex is small compared to opex, that's a worthwhile tradeoff. the one particular plant i was able to find the answer for does operate 24/7 |
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| thank you, that is almost certainly what they were thinking of
how much do they get throttled up and down, and how frequently? i'd like to read more about this |
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| This is one of the reasons I believe 'base load' demand is more fungible than people assume.
I think in California 6% of electricity demand is pumping water. I'm almost willing to go on record and say that's the California Aqueduct and the actual number is higher. Okay I'm going to look. https://www.ppic.org/publication/water-and-energy-in-califor... > The water system uses approximately 20% of the state’s electricity and 30% of its natural gas for business and home use, according to data from 2001—accounting for more than 5% of California’s greenhouse gas emissions. |
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| tankless heaters use slightly less energy, but they use it in a really annoying way. the optimal design for a heavily renewable grid is a heat pump water heater with a tank |
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| The optimal design for a heavily renewable grid is solar water heating a tank in home whenever the sun shines, falling back on a heat pump water heater with a tank. |
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| All homes use at least some hot water for showers. In many climates they can use a lot of energy for heating which means a very large tank could be useful in winter. |
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| you are right. The thing that is interesting is that pumping loads overall take a lot of the grid's energy, it's just that most pumps are refrigeration loads, not water transport. |
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| Nope. Nuclear isn't hot enough. Only about 315°C at the output end. Electricity, though, has no thermodynamic upper limit on what temperature can be generated. |
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| Are you looking at a single country's production instead of global production?
https://www.statista.com/statistics/267264/world-crude-steel... In 2022, a total of around 1.9 billion metric tons of crude steel were produced worldwide. EDIT: however, your intuition that the impact on cement production would be tiny is correct. This report indicates that producing new steel from ore requires about 270 kg of limestone per metric ton of steel, or 88 kg of limestone when recycling steel in an electric arc furnace: https://worldsteel.org/wp-content/uploads/Fact-sheet-raw-mat... World steel production is about 35% recycled, 65% new from ore. So this new Cambridge research, which applies to recycled steel, could displace about 59 million metric tons of limestone consumption. That is small compared to billions of tons of global cement consumption. It might be locally significant for municipalities that have electric arc furnaces for steel recycling. |
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| Cement production is a significant contributor to global carbon dioxide emissions. Amazing that the development of effective cement recycling methods is in process. |
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| But the point of the article is that used concrete is no longer a worthless material, because it can now be recycled, which avoids the huge carbon impact of manufacturing new concrete. |
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| Seems like the "big if feasible" part is reducing concrete to hydrated cement paste.
From actual paper: https://www.nature.com/articles/s41586-024-07338-8 Recovered cement paste (RCP) is not commercially available at scale at present. . . . The value of the improved recovered aggregates is not at present high enough to cover the extra cost of processing, so RCP is currently landfilled. However, the know-how and the technologies required to produce RCP at scale exist. [22] 22. Thermomechanical beneficiation of recycled concrete aggregates (RCA): https://www.sciencedirect.com/science/article/pii/S095006182... The cited paper does not support the assertion that tech to recycle concrete into RCP exists. The paper discusses removing adhered mortar (AM) from recycled concrete aggregate (RCA). |
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| I think the lack of child labor is a great example of the market working pretty well — and getting better over time. Perfect is the enemy of the good and all that. |
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| No, they sub it for lime flux, which had the side effect of reactivating the cement (makes “clinker”), which can then be used again in new concrete.
Pretty cool hack! |
Arc furnaces are crazy energy intensive. But if solar power keeps doubling every 2 years, we will very soon have way more power than we know what to do with (at certain times in the day). Arc furnaces are a good way to suck up the negative electricity spot prices!